The Case of the Inadequate Machine GuardEHS Daily Advisor
Aug 24 2011 The Case of the Inadequate Machine Guard Machine guards are critical to the safety not only of machine operators but also of employees who work around machines Here s a case in point As in yesterday s Advisor this case comes from BLR s outstanding OSHA Accident Case Studies An employee was sweeping the floor around a machine in
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When two sets of multi piece fixturing are built for a job one is always on the machine and the grinder can run continuously Treichler pointed out that continuous accurate output is largely dependent on grinding machine capabilities and noted that the MÄGERLE machines some with 20 diameter wheels and 100 hp water cooled AC spindle
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The original machine is designed to handle a grinding wheel diameter of 400 mm Rolls Royce however needed a grinding wheel diameter of up to 560 mm The cup wheel must be able to move into dressing as well as replacement position.
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The Spiro F5 fine grinding machine can include the use of an optional loading table for manual loading and unloading purposes Case Study Supfina recently partnered with The Timken Company with their complex automation needs customizing a Spiro F5 with material handling robotics.
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Micro Grinding Machines GT 9AC The GT 9AC is designed to grind medical guidewires with multiple tapers paddles and even parabolic shapes with the ability to update the linear position of the wire every 0.00025 0.006 mm at grinding speeds superior to traditional centerless grinding.
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TABLE I Month wise efficiencies of the face grinding machines Month solution to achieve 1016 O h Fig.3 Flow Diagram of the DMAIC Approach In the case study presented the DMAIC methodology was applied to identify the probable sources of process downtime in machine performance and successfully reduced one of the issue.
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Dec 01 2015 The standalone thermal stability high speed and acceleration zero down forces and the ability to achieve IP69K protection make LinX an ideal solution for precision machine tool motion Case study submitted by ANCA Inc 31129 Century Drive Wixom MI
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Feb 06 2012 Levels of noise generated from grinding machines were measured Noise levels as high as 116dB was obtained These levels of noise can be stressful that can result to fatigue It is capable of causing temporary and permanent deaf Noise spectra generated from grinding machines are mixture of low and high frequencies Low and high frequencies noise can have negative effects on memory.
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Case Study Complete re manufacture consisting of New Fanuc 30 series control Upgraded 100hp Fanuc Spindle motor Installation and integration of custom designed overhead dresser capable of 8 wide diamond rolls New electrical cabinet New and custom designed machine safety enclosure with dual sliding doors designed for crane access.
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The machine tool would be retrofitted with Siemens 840D CNC controls known for flexibility compatibility and innovation In just six months the grinding machine rebuilding project was complete The Toyoda OD grinder was completely stripped to its base all components were replaced new tooling was added and state of the art electrical and
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Glebar Case Studies Glebar takes pride in designing precision centerless grinding machine system solutions tailored to our customers unique specifications Below is a small subset of centerless and other types of grinding applications that Glebar has provided solutions for over the years.
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CASE STDY APPLICATION DOBLE DISC GRINDING OF GEARED WASHER MARET ATOMOTIVE Norton Wheel Achievements The washer being ground had very large burr which typically caused heavy wheel wear and resulted in the grinding wheels needing frequent truing and dressing to maintain flatness The Stellar wheels held flatness for the whole part run
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View All Case Studies View PG 912DG Machine Glebar s Applications Division conducts research and development of innovative cutoff and grinding technology Their most recent focus was to innovate the existing design of our PG 9 series of Centerless Plunge Grinding Machines.
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Solution Solution Burr Free Electrochemical Grinders ECG SG 1645 or SG 2060 ECG Point Grinding System PGS 100 from Tridex Technology A Glebar Company ECG provides burr free and low force cutting for applications with tight tolerances and heat sensitivity The PGS 100 can be added to the SG 1645 or SG 2060 to grind points on the wires in large batches.
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automation case study An automotive customer had a CNC grinding robot machine that was critical to their operation They were concerned about the reliability of the Bosch SCARA robot inside the machine which had reached its end of life.
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Nov 08 2012 hDD Dresser Case Study Gear Grinding Felsomat Machine Posted on November 8 2012 by Bruce Northrup Here is a recent success of an hDD dresser on a dry grinding application gear synchron cones with vitrified CBN wheels The customer was looking to improve cutting ability and longevity of the CBN grinding wheel They were using a plated
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2 P a g e Report On 28 January 2020 A factory worker was killed after his head was caught in a paper grinding machine that he was repairing Then he was fixing the machine with his colleagues this factory at Simpang Empat a town in the Malaysian state of Penang Seberang Perai The victim was believed to be removing a steel plate of the faulty machine before it started to run automatically.
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In this case study we detail out work in deplying Root Cause Analysis of a client s grinding machine failiures Download the PDF for more details.
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NJ State AFL CIO Case Studies Page 2 of 6 Case Study #1Amputation in Meat Grinder A 15 year old part time worker the victim at a retail grocery store suffered amputation of the right arm as a result of being caught by the auger of a meat grinder while he was reassembling it.
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Nov 03 2011 Machine Guarding Case Study 1 A Machine Guarding Case Study Shona Kelly Occupational Health Nurse Health and Safety Inspector HSNO Enforcement Officer GradDip OSH HR Management GradDip BS Dispute Resolution PostGradDip
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The shop has been using CNC technology since 2000 when it bought a STUDER S30 Lean Pro cylindrical grinder but adding further automation presents a non trivial integration problem grinding automation will naturally be required to increase production without adding personnel but for the highest level of efficiency the machines themselves
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The PG 9BHD is a hydraulically driven centerless Form grinding machine designed to form multiple components from rod or preformed parts Examples of parts ground on this machine include carbon fiber and Teflon PTFE components golf balls check valves drumsticks deodorant balls pen nibs ceramic balls rubber balls billiard balls and more.
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automation case study An automotive customer had a CNC grinding robot machine that was critical to their operation They were concerned about the reliability of the Bosch SCARA robot inside the machine which had reached its end of life.
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Weldon s Peel Grinding Experience Weldon s peel grinding development effort started in 1997 working with the Aerospace industry We found that the peel grinding process was perfectly suited for grinding complex forms in exotic materials such as inconel that are very tough and tended to load the grinding wheel when using conventional abrasives and plunge grind processes.
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Case Study of FORTUNA CAM GRINDING MACHINE CNC and Servo Retrofit Background A tier one Automotive components manufacturer wanted to upgrade the control of its CNC controlled CAM grinding machine The orginal motors servo drives were from Indramat and the CNC control was from Fortuna.
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YUHUAN CNC MACHINE TOOL CO LTD World class Cutting edge Technology mainly in 3 Series CNC Double Disc Grinding machine CNC Lapping/Polishing Machine and Intelligentequipment s Ignite INC Established in 1987 offers a wide and comprehensive range of Cylindrical grinding machine solutions to leading industries worldwide HiTKO
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Copen Machine employs aluminum oxide wheels and dresses them with rotary diamonds on the S22 grinder and with stationary diamonds on the other two STUDER machines There is virtually no dresser wear Careful dressing techniques are necessary because the 630 stainless steel that is the company s mainstay workpiece material will quickly load up
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High precision grinding machine for turbo compressors for various models of marine engines Nasosenergomash Reliability and precision in machining all machining operations required are performed on one single machine and in one single set up
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On machine grinding increases speed and quality a case study At a fine paper mill which produced coated high quality sheet for copier paper the four cylinder dryer section of its off machine coater began to fail after twenty years of service Years ago the mill had been forced to change the sheet configuration to achieve satisfactory drying.
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Case study Nexa Resources adopts Outotec high frequency screen in Vazante and increases grinding circuit throughput A Outotec UltraFine Series screen was integrated with a hydrocyclone in the grinding circuit Mining Webinar.
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Oct 07 2016 The centerless grinding machine is operating with a 10HP 460V U1000 Matrix drive and a 5HP induction gear motor 10 1 ratio By implementing the U1000 the machine is now able to increase throughput due to the drive s fast acting current and voltage limiters that achieve continuous drive operation during periods of excessive demand.
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CASE STUDY #1 ACAT CENTERLESS AR GRNNG AET NUSTRAL Norton Wheel Achievements Overall the biggest testimonial for this bond is the amount of stock that the Norton wheel can pull from the Inconel bars Numerous passes have been eliminated with this new wheel because it pulls twice the stock vs the incumbent wheel.
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Case Study 112Blade Grinding Machine Manufacturer Problem Wanted to automate blade grinding machine operation but had no know how and outsourcing was not an option
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C S Machine Products Inc in Niles Michigan specializes in machining small difficult ultra precision parts The shop routinely holds grinding tolerances in the range of 0.00005 1.25 microns and according to C S president Dominick Saratore such tight tolerance partsthose that others are unable to producehave become the shop s niche and competitive advantage.
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Case Studies Project scope Polishing Grinding Machine SDC s expert design and engineering team built a fully automated high speed processing machine to polish and
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Read our client case studies and find out how we have helped to improve the efficiency and profitability for our clients with our cutting edge machines.
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Automotive Case Study Coolant Application Overview Grinding is a thermally dominated process which if done incorrectly can lead to surface damage to the work material and
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Grinding wheel life has doubled up to 7 redressings now Coolant tank cleaning with a hose not jack hammers Coolant life extended dramatically Breakage in furnace dropped 2.5 40 000 less breaks/yr Major cost savings of 3 000 per year on each line Read Complete Case Study PDF Harmful Skin and Respiratory Irritation
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